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Smart Paint Circulation System for Smart Manufacturers

Smart Paint Circulation System for Smart Manufacturers

Smart Paint Circulation System for Smart Manufacturers

For the last 35 years, Patvin has been an integral part of the Indian automotive growth journey. Our high-quality, low-maintenance systems have been working tirelessly 24×7 at many client locations across India. Our Smart Paint Circulation Systems provide precise flow, velocity, and temperature, to contribute to outstanding paint finishes.

  • Solvent Borne
  • Water-Borne
  • Medium Solid
  • High Solid
  • 2K Paints

Patvin Smart PCS was installed with all the connected systems for data analytics as per Industry 4.0

Patvin Smart PCS is equipped with the latest technology and connected systems. Patvin Engineering Private Limited developed special software for online control/operations and data analytics as per Industry 4.0, featuring –

  • Maintain uniform viscosity by maintaining proper temperature on a real-time basis using an advanced Temperature control system and software algorithms which would have a very close control band.
  • Maintain uniform viscosity and monitor with automatic online viscosity measurement and addition of paint and solvent as per the need based on the inputs from the Viscosity measurement device and special software designed to operate the solvent and paint transfer pumps.
  • Meet pressure and flow requirements of automatic and manual stations dynamically on-demand – Production mode and Non-production mode, to save energy. Electric pumps can be programmed to work in tandem with the Robot’s color selection.
  • Maintain Particle velocity 40 to 120 FPM which prevents settling in pipelines which could result in “Dirt” and maintain uniform color and distribution of pigments, metallic and mic a. Maintaining velocity in pipelines by closely monitoring the pump speed and operating in closed-loop
  • Maintain suspension of paint in Tank to avoid settling and dirt formation and to avoid splashing of paint by dynamic variation of agitation speed depending on tank volume, also energy saving
  • Real-time pressure monitoring of the system indicating dirt build-up in the filter and predicting filter changes during non-e production time.
  • Smart Barcode Scanning for correct paint loading in the mixing tank. End-user can also track the last time of re-fill, the age of the paint, and usages based on refills.
  • Smart notification management for system information/ alarms/ faults through SMS alerts on smartphones of registered users. Remote Supervision access and control. All data of consumption, process parameters, faults, alarms, etc are stored in a remote computer or cloud.
  • PATVIN SMART PCS IS A DATA RICH INTELLIGENT AND HIGHLY CONNECTED SYSTEM reducing process variables and thereby helping achieve high quality and reduce breakdowns.

Patvin can custom design a Paint Circulation System to meet your needs. Contact us to know more.

 

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Author :
Mangesh Pawar

Mangesh Pawar

Mangesh is an engineer with over three decades of experience. He currently serves as the company president. His expertise lies in paint, sealant automation, cobots, and similar technologies. He has extensive experience collaborating with senior-level directors in a business-partnering role and has been recognized with various industry awards throughout his career.

Mangesh Pawar

Mangesh Pawar

Mangesh is an engineer with over three decades of experience. He currently serves as the company president. His expertise lies in paint, sealant automation, cobots, and similar technologies. He has extensive experience collaborating with senior-level directors in a business-partnering role and has been recognized with various industry awards throughout his career.

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